- Equipment
- Management
- Technology
- Cost
- High precision processing equipment
- High speed CNC machine 10 Sets, common CNC machine 7 sets；
- SODICK WEDM-LS machine 5 Sets, Mid speed wire cut machine 3sets ；
- SODICK mirror EDM machine 5 sets, Common EDM machine 3 sets；
- Precision grinder machine 9 sets；
- Germany brand CMM 1 Set, Microscope 2 Sets；
- Laser engraving machine 1 Sets.
- Scientific Management System
- Mold assembly department: implement detailed contract system
- Definite standard working hours and charge , more pay for more work.
- CNC machining department: implement the joint stock cooperative system
- Win-win Cooperation for high quality, high efficiency and low cost.
- Design department: implement performance appraisal system
- Progress Checked: Subdivide the mold design process into 11 node points,control and check each node Point,
which will be related to the reward and punishment；
- Work load Checked: standardized working time and the amount of work be done will be related to reward
or punishment. at the same time ,that also to be a consideration for annual salary increased as well；
- Quality Checked: Checking the quality of whole process about designing and manufacturing , Which will be
related to duty promotion.
- Stable and mature team with process and technique
- Review Mold Structure and Manufacture Process：
- Initial review：Based on structure and feature of part, make out initial design scheme, DFM report, 2D&3D
drawing of mold；
- Design review：All the potential issue such as P/L, Slide or lifter, insert, ejecting method, cool system and part
feature etc, will be discussed and reviewed by engineer together along with deputy general
manager；
- Start review：Review for Mold starting: department leader of design, CNC, production，and assembly will
attend meeting to discuss and make review for more detail；
- Review for T0：After T0 injection trial, leader of design, mold assembly, and injection department will have
a meeting to discuss mold modification scheme together.
- Technical Reserves：
- All fitter leaders have ever been worked in well-known mold manufacture company as supervisor for many
years and possesses decades of experience in mold manufacturing；
- All the designer whose post level above supervisor have been here over 10 years；
- Excellent programming skill for CNC team；
- We reserve thousands of mold drawings ,and almost all kinds of new parts can be matched with the reserved
drawing.
- Humanized cost management
- Performance appraisal system with the function such as boost engineer's activity, expedite progress, improve quality ,reduce errors and lower cost；
- Cooperative shares system in CNC machining department act as pooling-of-interest and risk sharing,
doing the best work ；
- Detailed contract system in mold assembly department could let able man be always busy and keep
the staff stable ,So we can finish 600 sets mold by only 12 technician per year.
